Helical-worm gearmotors
Due to their style and from being coupled with a helical equipment stage, the helical-worm gearmotors S..DR.. have particularly high efficiency. Also, they are extremely low-noise and thus avoid high sound emission levels.
Low-noise continuous operation: gear unit combination optimized with respect to efficiency
Do you anticipate a drive alternative to impress you with its high level of functionality and efficiency? If so, we would recommend our high-quality helical-worm gearmotors EP to you. These could be implemented individually in the modular program. In this manner, they offer you an enormous range of sizes, gear ratios and engine sizes.
However, their greatest strength is usually their running smoothness and their incredibly low noise development. One thing is for certain – With the helical-worm gearmotors EP you are choosing a robust drive solution which you will hardly also hear.
The overall concept also offers you a lot more practical product characteristics and benefits. These include the significantly higher efficiency of the helical-worm combinations as opposed to single helical-worm gear models. This is how you save extra energy in the procedure of your systems and are able to noticeably reduce ongoing operating costs.
You will receive the low-noise helical-worm gearmotors EP. – to fit your person requirements – with a wide variety of AC motors. In addition, you can freely configure all of the relevant properties. In this way, you can effectively utilize all the benefits provided by this mixture of low-noise helical-worm gear unit and performance-optimized motor. Even greater variance can be achieved thanks to the optional flange or foot-mounted design and by selecting between solid and hollow shaft.
Save money and time
By opting for one of our gearmotors, you are already saving money and time with this selection and task planning. This is because our modular system enables a multitude of combination options for gear systems and motors. You can consequently reduce operating costs, depend on an extended service life and reap the benefits of simplified maintenance that is feature of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than single helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm gear unit with our AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm steering wheel provide exceptional strength and long service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear products are helical/helical-worm combinations, so they are more efficient than normal helical-worm gear units. Due to their outstanding efficiency, these drives can be utilized in every industrial sector and tailored to person helical worm gear motor torque and rate requirements. The decrease ratios afforded by the helical-worm equipment stage and the reduced noise levels during procedure make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique mixture of optimized worm wheel materials with particular lubricants, optimized shape, this powerful electric motor achieves high levels of performance and torque. The housing machined on all sides allows diverse mounting options. Dual chamber shaft seals are used as standard.
The reduced contour design makes it suitable for implementing applications e.g. in the food industry. The housing has no recesses, which simplifies cleaning – a particularly essential feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and surface worm gears: Provides higher efficiencies and greater torque capacity in smaller sizes.
Multiple Input Options: Integral gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft mounting, inch and metric result shafts, installation pilots and flanges offer a wide range of design solutions.
UNIBLOCK Housing: For optimum rigidity universal mounting on five sides or via a torque arm.
Sealed for Washdown: Will keep contaminants and water away.
Worldwide Engine: Multiple leads and windings for worldwide multi volt/Hz requirements plus modular design to simply accept brakes, encoders or forced cooling.
EP equipment motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right angle worm geared motors set new requirements for reliability, efficiency and economy with unparalleled features which includes hollow shafts in the smallest sizes. An inverter friendly design provides for easy integration today and a future proof solution. The EP gear engine offers total versatility in mounting options includes shaft, base, encounter, and flange solutions. The motor terminal box can be mounted in alternate positions rotated in 90º steps around the electric motor frame offering for unparalleled integration possibilities.
EP gear motors comply with North American and International criteria, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a true total alternative for our global customers.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series is certainly dust tight and hose evidence,and can be utilized outside or in wet and dusty conditions without the use of additional enclosures. Full rated output is available at the output shaft of the unit.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Totally enclosed, sealed against dust and water spray
Lubrication change 1st after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Regular with CAGE CLAMP®
Additional features:
Connecting with Plug connectors.
With integrated inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Because of the unique mixture of optimized worm wheel materials with unique lubricants and optimized form, this powerful geared motor achieves high levels of performance and torque. The low contour design makes it ideal for implementing applications e.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, heavy duty helical gear drives with extended life performance features and simplified maintenance. The utilization of condition of the artwork helical and worm equipment combinations affords optimum functionality fulfilling a wide variety of ratio requirements. The 800 BR can be functionally interchangeable with most major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All systems shipped pre-lubed for your particular installation position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and direct input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting result shafts
Double and triple reduction ratios
Flanged or foot mounted
All units adaptable to flooring, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared motor. A favorably priced alternate for the standard tasks anticipated of a right-angle drive.
5 equipment sizes (S0 to S4).
Electric motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC engine are directly flange mounted, the pinion is upon the engine shaft. This integrated small design can be an essential aspect for the high precision and the extraordinary stiffness of EP geared motors.
For vector-controlled inverter procedure utilization of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are produced from case hardened alloy steel and the flanks are precision surface. The worm tires are made from special wear-resistant bronze. Helical worm gears are equipped with a helical equipment. Worm gears with shrink disc, torque limiter, as well as adjustable backlash styles are also component of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Performance gearboxes in universal design. The housings are made from high quality cast iron. The rugget wall space and inner ribbing ensure incredibly torsional stiff and noise dampening housings. The exterior ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with tough walls and internal ribbing
Intense torsional resistance and low noise
Case hardened worm shafts and worms with precision ground flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available because solid shaft or hollow shaft
Shrink disc, torque limiter,in addition to adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG