The diameter variety of FRP pipes winding machine HBYX can style and manufacture is: DN15mm-DN4000mm.
Make an instance with the pipe winding machine which can make greatest diameter 2500mm:
QFW-2500VI FRP Pipe Creation Line
FW-2500VI Laptop handle Winding Machine is adopted superior wet continual fiber winding approach, it is a new item designed in China, and its operate house has been enhanced and designed for numerous occasions. The equipment has really reasonable composition, creative design and style, and it operates simply, the interface amongst operator and machine is affordable.
2. The main parameters
2.one The complete energy: 85kw
two.2 The greatest diameter can be produced: DN200-2500mm
2.three The effective length of the pipe:12m
2.four The productivity:1000kg/h
two.five The baking board’s temperature of curing station:one zero five-one hundred sixty degree centigrade
2.six The maxi speed of conveying roving: 100m/min
2.seven The width of the roving sheet:200mm
two.8 The winding angle: 30°-90°
two.nine The maxi speed of run: 90m/min
two.10 The maxi mould-unloading force:83t
2.eleven The rated drawing drive of the capstan:5t
two.12 The rated force of the hydraulic system:16MPa
Notice: if adds the infrared ray baking boards, the overall electrical power: 135KW
three. The significant attributes of the products
3.one The advanced configuration: We created the equipment and the plan by ourselves and committed to have the superior configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial manage pc is manufactured in Xihu (West Lake) Dis.a CZPT, ZheJiang , which assures the liability, balance, and precision of the although machine functioning. The menu is shown in Chinese and English, the interface amongst the operator and the machine is sensible, it is effortless to run and the working problem can be altered freely by way of the rotary knob on the panel board.
three.two It has been adopted the most recent version winding computer software designed by ourselves. And the roving arrangement is normal, enclosure is complete, the placement of the trolley is exact. The wound outcome need to be regular rhombuses checked by one piece of roving. The parameter this sort of as the width of roving sheet, the winding size and the winding diameter are all not limited in the software program.
three.3 The features of the controlling system consist of hand control, semi automatic, automatic, emergency brake, restrict change security and stepless velocity regulation. It ought to not affect the linearity when the operate of stepless pace regulation has been started out.
three.4 The winding resin and incorporating mortar supplementary resin are conveyed into the mixer by the common quantity pump, right after the curing agent passed the movement meter, atomized by the strain air, and then mixed with the resin in the mixer. Be flowed out jointly from the mixer, and then be sprayed into the winding resin tank and the sprayer of incorporating mortar supplementary resin individually. This kind of regular volume pump has some rewards, this sort of as huge adjustment selection of quantity of stream, to function simply and reduce stoppage in contrast with the other kind of mixer.
three.5 The motive electricity of the winding trolley managing is positioned at one stop of the bed body, the motor drives the reducer and drag the trolley to shift by the chains, and it is set the adjustment system for the tightness of the chains at the finish of the entire body. 3.6 The running electrical power products of the internal layer generating machine and the winding machine are positioned at a single conclude of the mattress entire body. The motor drives the planetary equilibrium wheel reducer, and drags the trolley to run CZPT by means of the chains. The changing gadget of the chain unfastened or fast has been established at the tail finish of the mattress entire body. Or the operating electricity units are positioned at one particular facet of the trolley, the motor push the reducer and drag the trolley to run by rack and gear wheel transmission system.
three.7 The trolley of the interior layer making machine matches the hydraulic lifting system to fulfill the different diameter of the pipes.
three.8 The resin offer program of the inner layer generating device is identical to the winding device. The movie clamper and the woven materials clamper are established on the trolley, and their tensile can be adjusted, they can make the movie and the woven materials be wound on the mould steadily.
three.nine The curing station is adopted energy preserving kind infrared ray baking boards, they are positioned in the longitudinal direction parallel with the mould. They can make the pipe heated steadily during the curing. If the indoor temperature is earlier mentioned 15ºC in winter, the baking board can be power-off to save power and can drop the price. The baking board can be divided into two teams, it can use only with one particular group when wind the limited pipe.
3.ten Except the mould-unloading machine, the other single models are all established equipment stock heads and device tails, utilized to assist and drive the mould.
3.eleven The restoring machine is established h2o-spraying gadget, it can lower the pollution of the dust in the air, to prolong the daily life of the grinder.
three.twelve The resistance center in between the pipe and the mould is coincident with the forcing centre of the mould-unloading hydraulic container in the mould-unloading machine, and they are set.Equally of the mould supporting trolley and the pipe supporting trolley are adopted forklift structure for supporting the moulds with diverse diameter.
Throughout mould-unloading, the mould-unloading drive is great at the starting, the force supplied by hydraulic container when the mould drawn from the pipe at some distance, the mould-unloading drive turning into little, at this moment, the capstan engine has been place on to boost the mould-unloading pace.
4. The parts of FW-2600VI Personal computer manage Pipe Manufacturing Line
4.1 Internal liner production machine, its quantity is one particular set
4.one.1 Main shaft transmission program
four.one.2Transmission program of trolley and operating
four.one.3Bed entire body (its size is 18meters)
four.1.4CZPT managing program
four.one.5The front and rear support frames for supporting the mould
4.1.6Resin offer and showering system
four.1.7The hydraulic lifting system
four.one.8Film and cellular fabrics clamper
four.one.9CZPT pumping station
four.two Computer handle winding machine, its amount is a single set
4.two.one Main shaft transmission method
four.two.two Winding trolley and transmission technique
4.2.three Incorporating mortar trolley and transmission program
four.2.four Lifting and supply mortar system
4.2.5 Bed body (its size is 19 meters)
four.2.6 Including mortar trolley and transmission program
four.2.seven The front and rear assistance frames for supporting the mould
four.two.eight Computer managing method
4.2.9 The resin supply technique for winding and for complement in incorporating mortar
4.2.ten Film and mobile fabrics clamper
4.two.eleven Sliding unit
four.3 Curing stations, its amount is 4sets
4.3.one Main shaft transmission method
four.3.2 The entrance and rear assistance frames for supporting the mould
four.three.3 CZPT apparatus managing program
4.three.four Curing framework and infrared ray baking boards
4.four Repairing machine, its quantity is 1 set
four.four.1 Main shaft transmission method
4.four.2 The front and rear support frames for supporting the mould
4.four.3 Socket conclude uniform device
four.4.four Spigot stop repairing gadget
four.4.five CZPT equipment controlling method
four.4.six Dust eliminating program
four.5 Mould unloading device, its amount is one particular established
4.5.two Unloading mould trolley
four.5.three Supporting pipe trolley
four.five.4 Supporting mould trolley
4.5.5 Higher pace dragging mould technique
four.5.six Unloading mould hydraulic system
4.five.7 Electrical power Controlling box
four.five.8 Xihu (West Lake) Dis. track
4.5.nine Sliding system
4.five.10 Pulling cable bracket
4.six Resin combine station, its amount is one established
four.six.1 Underground storage tank
four.6.2 Combine tank
4.six.three Resin conveying method
four.six.4 CZPT contribution box
five. Important components
5.1 PC CZPT computer: created in ZheJiang , china
5.two The spindle transducer: created in Simons, Germany
five.three The servo motor and the driver of the trolley: created in Panasonic, Japan
5.four The photoelectric encoder: created in OMRON, Japan
five.five Planet balance reducer: manufactured in Xihu (West Lake) Dis.i Group, ZheJiang , China
five.6 The electrical elements: made in Delixi Group, China
six. The improved technological provider
6.1 Supply the technological supplies for generating the tools (the instruction for operating the tools, the electrical chart, the foundation chart of the products).
six.2 Give the design common and design and style software for the FRP pipes, and commence the instruction for the pipe approach style.
six.3 Give the FRP material producers and move forward with the instruction for the winding technologies.
6.four Give the forms for the laboratory check, and the testing for the gear, and commence the coaching for the tests technologies.