Cycloidal pinwheel reducer is definitely a up-dated of brand-new type transmissing machine designed with K-H-V less teeth engagement and the cycloidal pin wheel clenching device, which are widely used in drive and lowering of textile and dying, foodstuff, mining and metallurgy, Oil and chemical task machinery etc, cranes, Market and conveyors. various fields.
1. Equipment is constructed of high durability low carbon alloy metal by carburizing and quenching. The hardness of tooth surface area can reach HRC58-62. CNC grinding technology is adopted for all good contact functionality, gears and with great precision
2. high transmission effectiveness: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable operation and low noise;
4, compact structure, light weight, long service life and high bearing capability;
5. easy to check, assemble and disassemble.
Operation specifications and precautions
1.High modularization design: various equip with various electric motor or other power suggestions conveniently.Same machine type may equip with various power motor. It is easy to realize the combination and
junction between every equipment type.
2.Transmission ratio: great division, wide scope. The combined equipment type may form very large transmitting ratio, i.e. outcome suprisingly low rotary speed.
3.Form of assembly: the positioning to be installed isn’t limited.
4.High strength, compact: the box body is made of great strength cast iron. Gear and equipment shaft adapts the gas carbonization, quenching and fine grinding process, which means bearing capacity of unitvolume is great.
5.Long life: Under the condition of appropriate type chosen (including choosing suitable operation parameters)normal procedure and maintenance, the life span of main elements of speed reducer (except dressed in parts) shouldn’t be less than 20000 hours. The using parts include lubricating essential oil seal, essential oil and bearing.
6.Low noise: because main elements of speed reducer are processed, assembled and tested critically,therefore the noise of speed reducer is low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High swiftness ratio and efficiency
Single stage transmission may reach to 1 1:87 of speed-straight down ratio and the efficiency is usually a lot more than 90%. If work with multi-speed get the speed-down ratio is certainly bigger.
Being adapted epicyclic transmitting theory, the input and outcome shaft are in same axis center, it is compact.
3. Smooth and steady run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the device part is stable, the vibration and noise is bound anyway content.
1. Large deceleration ratio
A higher deceleration ratio of 1/30-1/320 can be acquired.The structure is simple, but it can recognize high reduction ratio gadget.
2. Small gear clearance
The Drive, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are involved at the same time, and there are several gears engaged with 180 degree symmetry. Subsequently, the affect of tooth pitch error and cumulative tooth pitch mistake on the rotation accuracy is relatively average, making the positioning precision and rotation precision reach a very high level.
4. Less parts, convenient installation
The three basic components achieve a high deceleration ratio, and they are all on the same axis, therefore the kit is easy to install and easy to shape.
5. Small in proportions and light in weight
Compared with the prior gear device, the volume is 1/3, the fat is 1/2, but can obtain the same torque capacity and reduction ratio, attaining small lightweight.
6 High torque capacity
Flexible wheel material USES unique steel with excessive fatigue strength.Not the same as ordinary transmission machine, the number of teeth meshing accounts for close to 30% of the full total quantity of teeth. Moreover, it is in get in touch with with the surface, so that the pressure borne by each gear is reduced and excessive torque potential can be obtained.
7 High efficiency
The sliding of gear meshing parts is quite small, which reduces the power loss caused by friction. Therefore, high reduction ratio can be achieved while maintaining high efficiency, and miniaturization of generating motor could be realized.
8. Low noise
The apparatus meshing cycle rate is low, the transmission activity force balance, which means procedure is quiet, and the vibration is very small.
◆High speed ratio and huge efficiency single-stage transmission can achieve a deceleration ratio of just one 1:87, and the efficiency is a lot more than 90%. If multi-stage transmission is used, the deceleration ratio will be larger.
◆Because planetary transmission basic principle is adopted, the insight shaft and output shaft are on the same axis line, so that the machine unit can get the smallest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is larger, and the mechanism of balancing machine parts produces the vibration and voice limited by a minimum.
◆Reliable use and long service life as the key parts are made of great carbon chromium steel, high strength is normally obtained by quenching (HRC58-62), and rolling friction is employed in some transmission contacts, so the service life is long.
Cycloid reducer is going to be a cycloid needle teeth meshing planetary transmission principle drive models, is a perfect transmission has many advantages, versatile, and will be both positive and negative operation.
•Big ratio, and excessive efficiency Smooth operation,
• low noise The usage of reliable,
• extended life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and connection with rolling friction, basically no wear, durable.
• Compact structure,
• little size Because the utilization of a planetary transmitting, the input shaft and the productivity shaft on the same axis, making the model to obtain the smallest possible size.
• Reasonable design, easy repair, and breakdown easily install,
• minimal number of parts in addition to simple lubrication, cycloid reducer trusted by the user.
(1)Size above PL/PF120(including)high torque products adopt integral double wall planet pinion precision, carrier and improve the output strength.
(2).Hoop clamp coupling have five connection techniques ideal for different application environments.
(3).Size over PL/PF120(including)precision and high strength integral inner gear casing, processed in one station,which eradicate the cumulative mistake and assembling error of split type.Get rid of casting process;adopt scorching of forging process, which will reduce the blank material defects.
(4).The meshing equipment adopt shaving method after carburizing and quenching,which easier to make gear surface area smooth and high precision,decrease the temperature rising caused by gear area gluing and friction.
This series worm-gear reducer was crafted after RV worm microreducer, which have a complete norm, wide speed for selection, and many mounting positions. Its overall performance and mounting dime nsions conform the same kinds of foreign.
The combination of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, beautiful shape, radiate heat efficiently, low noise and compact structure.
Very good sealing and adaptability.Its blend with T equipment reducer and MB/MBN variator can meet all types of speed requirement.